OBD-II integration for fuel analysis
What consumer OBD-II hardware can read from your car's computer, the limits of ECU-calculated fuel rate, and when telemetry is worth the setup.
Field notes, methodology updates, and answers to questions that come in by email. The guides are the reference; the blog is the conversation.
Shewhart and Western Electric rules applied to a fill-up log. The methodology OEM and Tier 1 supplier quality teams use, adapted to the messiness of vehicle data, with the practical adjustments (irregular fill-up intervals, weather, sensor noise) that vehicle fleets need.
What consumer OBD-II hardware can read from your car's computer, the limits of ECU-calculated fuel rate, and when telemetry is worth the setup.
What the three global test cycles actually measure, why a US MPG sticker and a European L/100km sticker for the same car can be different numbers without either being wrong, and where JC08 stands now.
The fill-up protocol expanded: how to record the odometer, what to do when you can't start with a full tank, the photo-validation habit, and the worked example in full.
When you need a number you can defend (warranty, tax, fleet reporting): the protocol changes, the sources of error, and the move from a fill-up average to a process control chart.
The factors that change your MPG result, ranked by how much each one moves the number. The point is to know which ones to control for in your use case.
What the popular apps (Fuelio, GasBuddy, Fuelly, Road Trip MPG, aCar) actually do, where they overlap with the calculator, and where the calculator does the same job without an account or a subscription.
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